| Customization: | Available |
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| Abrasive Type: | Natural / Synthetic Diamond |
| Bond Type: | Electroplated |
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Single pass honing tools, also known as high-precision progressive honing tools, are widely used in the hydraulic industry for precision bore finishing. Installed on vertical multi-spindle honing machines, these tools deliver exceptional cylindricity (up to 0.002 mm) and surface finish (as fine as Ra 0.2 µm) in a single pass.
In hydraulic applications, single pass honing is ideal for processing components such as hydraulic valve bodies, control valves, pump housings, cylinders, sleeves, and spools. These parts require tight dimensional tolerances, superior surface quality, and excellent straightness to ensure sealing performance and smooth fluid flow.
By using electroplated diamond or CBN abrasives, single pass honing provides fast cycle times, extended tool life, and consistent bore geometry, making it a preferred solution for high-volume hydraulic part production.
BOSON Abrasives supplies high-precision electroplated diamond single pass honing tools tailored for your specific applications. These tools are designed to deliver fast, accurate, and consistent bore sizing and finishing across a wide range of components.
Single pass honing, also known as single stroke honing, uses an expandable diamond-plated sleeve mounted on a tapered mandrel. The tool passes through the bore only once, removing a predetermined amount of material. Each subsequent tool in the sequence slightly increases the diameter, progressively sizing the bore to the final specification. After the final pass, the bore is straight, round, and finished to the required surface quality-all in one cycle.
Electroplated diamond single pass honing tools offer excellent dimensional accuracy, high material removal rates, short cycle times, and consistent bore geometry. They are ideal for high-volume production environments.
BOSON's honing tools are compatible with Sunnen VSS series single stroke honing machines, as well as other major brands. Each tool is precision-machined to meet tight tolerances and ensure excellent bore geometry.
To guarantee optimal performance, we only use premium-quality diamond and CBN abrasives from Diamond Innovation (GE). Our skilled technicians will collaborate with you to determine the best solution, whether for single pass or conventional honing applications.
Advanced electroplated diamond coating ensures long tool life and low cost per part.
Optimized abrasive sleeve design enables efficient chip evacuation for smoother operation.
High accuracy and repeatability, supporting improved bore geometry and surface finish.
Customized solutions available to meet your specific application and tolerance requirements.
Wide compatibility, adaptable to most single pass honing machines.
Bore Diameter Range: 3.0 mm - 80.0 mm
| D Diameter | D1 Shank Dia. | L1 Total Length | L2 Shank Length | S Sleeve Length | P Pilot | Grit Size |
| 6 | 8 | 180, 200 | 45 | 60 | 25 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 7 | 8 | 180, 200 | 45 | 60 | 25 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 8 | 8, 9.5, 10 | 180, 200 | 45 | 60 | 25 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 9 | 12 | 200, 220 | 45 | 80 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 10 | 12 | 200, 220 | 45 | 80 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 11 | 12 | 200, 220 | 50 | 80 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 12 | 12 | 220, 275, 295 | 50 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 13 | 15, 16 | 220, 275, 295 | 50, 65 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 14 | 15, 16 | 220, 275, 295 | 50, 65 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 15 | 16, 19.05 | 275, 295 | 50, 65 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 16 | 19.05 | 275, 295 | 50, 65 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 17 | 19.05 | 295, 320 | 50, 65 | 80, 100 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 18 | 19.05 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 19 | 19.05 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 20 | 19.05, 20 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 21 | 19.05, 20 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 22 | 19.05, 20 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 23 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 24 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 25 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 26 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 27 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 28 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 30 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 32 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 35 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
| 40 | 19.05, 20, 25 | 295, 320 | 50, 65 | 80, 100, 127 | 30 | 100#, 200#, 300#, 400#, 500#, 600#, 800# |
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