Single Pass Honing Tools for MAS, Engis, Sunnen Progressive Honing Machines
Honing improves and guarantees bore geometry accuracy and finish after operations such as machining, heat treating or chucking.
Corrects the following conditions:
Out-of round, Taper, Boring Marks, Chatter Bell Mouth, Undersize, Barrel Shapes, Rainbow, Misalignment, Waviness. Additionally, cuts all materials, ferrous and nonferrous
Progressive Honing
The progressive honing sequence is very simple and does not require the presence of any skilled operators, it consists of a number of vertical honing tools, combined with a horizontal table which index/rotates under the spindles.
Progressive Honing Sequence
Each honing tool is preset to a progressively larger diameter, and as the workpiece passes through the machine's cycle it has its diameter increased in size by each spindle in turn. Each honing tools passes through the bore one single time only. At each pass the tool removes a specific quantity of material and the bore diameter is progressively increased, calibrated and finally finished step by step.
According to the material, the stock removal, the surfance finish and the required geometry, the honing range can include 1 to more than 10 honing tools.
Constant quality of the bore
Cylindricity<0.01
Surface finish<0.05
Short cylcle time
Process reliability,
Low workpiece cost.
Application areas:
Hydraulic valves, distribution valves, Gears, ABS, brake cylinder, supercharger, rocker arms, connecting rod, crankcase etc.
Example of Honing Tools, Grit Sizes and correspondence material removal.
Ø19mm Single Pass Honing Tools, Sintered Diamond Sleeves.
7mm diameter sintered type diamond honing tools
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